High-Quality Inspection Tools for Industrial ... - Video Borescopes

HOW DO VIDEOSCOPES ACTUALLY WORK?

A videoscope is a simple, yet complex, piece of equipment. The video end of the borescope is an optical piece of equipment with an objective lens on it. An optical system connects this lens and the eyepiece of the borescope. Videoscope technology provides a direct view of an object or component, or a field of view. The viewing angle is the scope of the view captured by the video optics.The handheld unit on a videoscope has an HD LCD screen and controls that are attached to a braided tungsten steel insertion probe, with a medical grade camera on the tip. On videoscopes, the handheld portion is where you control zoom, video recording, picture taking, and video playback — the camera tip itself is controlled by a joystick for easy control while articulating.As far as what you get out of the camera, it sends back high-quality pictures and is equipped with illumination to make sure you get the clearest view in the darkest spaces. On the video end, the camera is allowed to articulate a full 360 degrees. Once the video and pictures are recorded, they are stored on an SD card at the handheld end. Technicians can then take this card to a computer, or other devices, for a complete and thorough examination. This is a huge advantage when using videoscopes; you are no longer limited to what you catch while doing the inspection. You can review the inspection at a later time, take your time examining the footage, and even get a second or third opinion on the footage. Engineers can even use their inspection footage to teach others what to look out for during maintenance inspections and set a benchmark standard for quality. There’s no way to get more accurate and thorough inspection information than by using a videoscope.

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TYPES OF INDUSTRIES USING VIDEOSCOPES

Nearly every single manufacturing or industrial company out there uses videoscopes in their daily, weekly, monthly, and yearly inspections and as needed for repairs. We have clients in many industries including:

AUTOMOTIVE:

The uses of automotive borescopes are endless. From the assembly line to catastrophic engine failure, a videoscope is an essential tool for mechanics and manufacturers alike.

AVIATION/AIR CRAFT:

From drones to commercial airliners, the aviation and aircraft industries count on videoscopes for the near constant safety inspections. When there’s a lot to inspect between flights and not a lot of time to do the inspection, the videoscope is a reliable way to get the job done.

ENERGY AND POWER:

From traditional to renewable energy generation, articulating videoscopes keep the energy flowing. These systems and plants are extremely thorough when it comes to making sure everything is working as it should. When one component is worn or breaks, it can shut down power generation for longer than can be afforded. Using a videoscope during regular inspections can help operators get ahead of any problems that might cause grid disruptions, as well as helping them to quickly identify parts that need to be prepared.

MILITARY AND DEFENCE:

The military and defense sectors can incorporate a lot of different industries. These industries use a lot of heavy-duty equipment, and borescopes provide a way to quickly and thoroughly inspect all types of large equipment, from vehicles to aircraft, and everything in between.

MANUFACTURING:

Manufacturing plants that produce goods, chemicals, and any kind of byproduct at all require a lot of moving parts to make sure the process of production is running smoothly. Regular inspection prevents costly repairs and minimizes the chances of having to cease production.

GAS AND OIL:

When it comes to gas and oil industries, they are faced with some of the strictest maintenance standards and regulations of any industry. This is because they deal with dangerous and environmentally damaging processes and byproducts. The industry also requires the use of massive pieces of equipment. For these reasons, and more, the oil and gas industries are heavily regulated on their inspection intervals as a part of their maintenance records, and video inspection with an articulating borescope is the only way to properly inspect this equipment efficiently.

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DIFFERENT MODELS OF VIDEOSCOPES

We have a well-rounded product line of videoscopes, check out these options and what makes them unique:

X1 SERIES: This is a sleek and durable unit with the most responsive articulation on the market. It is portable with a magnetic base, so you can attach it to metal surfaces for hands-free inspection. It is also one of the most versatile scopes with the option of several different interchangeable camera probe lengths and diameters.

MC1 SERIES: This mechanical articulating borescope has cutting-edge features, military-grade durability, and impressive battery life. It’s also available in several different diameters and lengths.

JCM SERIES: The JCM pipe inspection system is a high-end digital borescope that has interchangeable cameras, 30 meter insertion tube, and upgraded features. The borescope has a 7.5-inch display and a lithium-ion battery that lasts up to four hours.

DG1 SERIES: This flexible videoscope is a great economical option, perfect for the small shop mechanic or people who work in residential plumbing. It brings all the basic features of a videoscope at an extremely affordable price, and has different probe options to choose from.

ULTRA-THIN SERIES: As you can imagine, some of the tight inspection spaces require a thin camera for small insertion points and computer components, and that’s exactly what this scope provides.

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What Industries use Borescopes?

Borescopes are widely used in various industries for different purposes. Here are some common applications:

1. Oil & Gas: Borescopes are extensively used in oil and gas exploration to inspect wells and pipelines. They can navigate through the narrowest parts of a pipeline and detect leaks, blockages, and other issues that could affect the production process.
2. Plumbing and HVAC: In these industries, borescopes are used to inspect pipes, ducts, and other components for damage, leaks, and other problems. They can quickly identify issues and provide detailed images of the interior of the equipment, making repairs easier and more efficient.
3. Manufacturing: Borescopes are used in manufacturing to inspect machinery and equipment. They can detect wear and tear, mechanical issues, and other problems that could affect production. They also allow for inspection of hard-to-reach areas, reducing downtime and increasing efficiency.
4. Borescopes are used to inspect welds, castings and other components for defects and imperfections. They are also used to inspect the internal components of machinery and equipment such as pumps, compressors and turbines. They are effective in detecting damage and wear that can affect the efficiency and reliability of equipment.
5. Construction: In construction, borescopes are used to inspect structures like bridges, buildings, and tunnels. They can detect cracks, structural issues, and other problems that could affect safety and functionality.
6. Inspecting Vehicle Production Lines: As cars and trucks become more advanced and complex, the importance of Remote Visual Inspection (RVI) of assemblies, modules, and finished components increases. Automotive video borescopes can help automotive plants at all levels save time and money and improve quality by identifying defective or out-of-spec parts before they are integrated into a larger system.
7. For Pipe and Duct Inspection: The borescope camera allows you to quickly analyze hard-to-reach areas without time-consuming disassembly and opening of components. Simply using a boroscope camera in areas to be inspected and instantly visualizing the target areas, weak points, and defects allows the operator to initiate more targeted and accurate measurements.

In all these applications, borescopes provide a safe, cost-effective way to perform inspections and detect potential issues early, ensuring smooth operations and maintenance.

Types of Borescopes and Videoscopes in Industry and Manufacturing

There are several types of borescopes and videoscopes used in industry and manufacturing. They are used for remote visual inspection where the target area is inaccessible or would otherwise require a destructive and expensive, time-consuming dismantling of the object. Here are some of the types:

• Industrial Video Borescopes: These offer high image quality and brightness, delivered to LCD monitors. They allow inspectors to see into hard-to-reach places, such as the inside of an engine or turbine. Some also have advanced features, including HD video, 3D modeling, and video and image recording.
• Industrial fiberscopes: These are flexible instruments that use a bundle of fibers to transmit images back to an eyepiece that inspectors look into. Their small diameter allows visual inspection in areas with tiny, limited access.
• Industrial Rigid Borescopes: These optical rigid probe borescopes offer excellent image quality and are among the most affordable means of inspection. Industrial optical borescopes feature probes that are water and oil-resistant.

Each type has its own specific uses and advantages, depending on the situation. For example, video borescopes are versatile, durable visual inspection tools that offer many advanced features, including video and still image recording. Fiberscopes, on the other hand, are particularly useful for visual inspection in ultra-thin areas due to their small diameter.