Due to the unique features of LED lights, they are becoming popular in both residential and industrial applications. Nowadays, LED lighting has become the top choice for various industries, such as automotive, medical, transportation, and consumer electronics/smart devices. LED PCB is a thin board made of metal, fiberglass, or any other material that electrically connects light-emitting diodes (LEDs).
With the advancement of technology, the LED PCB manufacturing process is a lot easier and more reliable compared to the old days. This article will explore everything about LED PCB boards, their types, industry trending benefits and features, applications, and a brief analysis of the LED lighting industry. You can use this guide to learn about the facts to be considered when designing LED light circuit boards. At the end of the article, you will find how you can get expert support for your next LED PCB project.
If you want to learn more, please visit our website Moonleds.
LEDs stand for light-emitting diodes. Those diodes are solid-state semiconductors that turn electric current and voltage into light. An LED PCB, short for Light Emitting Diode Printed Circuit Board, is a type of PCB specifically designed for LED technology.LED circuit boards are good at creating and dissipating large amounts of heat. An LED PCB consists of an aluminum base coat that performs heat management, a dielectric layer, a copper circuit layer, and a solder mask.
FR-4 is one of the most common materials used in PCB production. It consists of glass, epoxy, and copper. The material is simple and cheap to produce and does an excellent job regarding industrial applications and heat resistance. However, this material has a disadvantage in heat dispensing efficiency. Heat dispensing should always be the priority during the LED PCB design process.
Aluminum LED PCB often consists of aluminum and other types of metals. This kind of material is precious when it comes to efficient heat dissipation and insulation of electrical circuits. Aluminum PCB for LEDs is very common and considered the first choice when producing your LED circuit board.
Epoxy is a material often used in PCB production but isn't very common for LED PCB board designs. The reason is that epoxy is fragile. Other options, such as FR-4 and aluminum PCB, are often recommended for LED PCB fabrication.
Because of the vital role of heat transfer in LED PCB applications, metals, especially aluminum, are the most common LED PCB materials. Aluminum's low-cost and efficient PCB manufacturing process results in great manufactured products. Most manufacturers will recommend it for LED-related productions depending on the application's needs.
Normally, less power applications use single-layer LED lighting boards due to their simplest structure. It contains a single layer with better conductive materials like copper, with the other side surface-mounted electronic components. Besides its simplest design, it provides an affordable and versatile LED PCB solution for your application.
As with any other PCB, flex PCB is always a great option. This type of LED PCB is often used in applications that might need some "bending" due to tight space or particular environment needs. The flex aluminum PCB persists in its excellent insulation with added flexibility by design. Modern smart devices and applications like wearable devices use flex LED PCBs. LED strips are the best example of a flexible LED circuit board that provides upgraded portability and functionalities.
However, this is the most expensive PCB type compared to other LED PCB boards. Another significant disadvantage of the flex board is the complexity of replacing damaged components. Flex PCBs are more fragile than rigid PCBs, which might be a problem in specific applications that often move or are exposed to harsh environmental conditions.
This type of PCB combines a rigid FR-4 PCB and an aluminum design. Combining both types can increase the PCB's durability and heat dissipation abilities. Hybrid PCBs come at a low and affordable cost, allowing LED designs to be manufactured and mass-produced with ease.
When it comes to multilayer PCB designs, aluminum material plays a crucial role. The board would provide efficient conductivity and performance if the multilayer LED PCB design had over two layers. However, an essential part is its excellent heat dissipation ability. Multilayer PCBs are the most common types, as they provide complex circuits with the necessary flexibility and capability.
The type of aluminum board used by the LED PCB design will likely depend on the project application needs. The critical points of LED PCB design include the heat dispensing ability and the insulation between the layers. To ensure the design functions properly, it's crucial to consider other factors like the enclosure and environment.
In this section, we will discuss the factors to consider when designing an LED PCB board. The design considerations and standards vary depending on the board type or application. As LED components have special requirements, we must ensure the PCB design will work well with the LEDs while properly dissipating the heat. Considering these factors will ensure the safe and reliable operation of your LED light circuit board.
All the necessary electronic components of the circuit, such as LEDs, capacitors, and diodes, are mounted on the printed circuit board during the assembly process. We must consider the characteristics and type of each electronic component before selecting the proper assembling method. Afterward, soldering is performed to connect each component to the wiring. Taking several quality control measurements during the assembling process allows us to ensure the quality of the product. We can perform several inspections and tests to ensure that the wiring connectivity, alignment of the components, and soldering are done properly. It helps to find the defect of the LED circuit board before the final product is made.
SMT stands for surface-mount technology and is the most common way to assemble a PCB, and LED PCB is no different. We can archive this by automatically mounting the components on top of the PCB using a pick-and-place machine. Once the components are mounted on the printed circuit board, the PCB is transferred into an oven. The oven will regulate the temperature and safely join the solder paste with the components. An efficient LED PCB assembly machine can paste thousands of PCBs a day. They are making this process highly efficient for mass production.
The full form of THT is through-hole PCB assembly. THT components are inserted manually into designated holes. The PCB will then enter a wave-soldering machine that will solder the components in place. This process is less efficient than SMT. It has a higher fault rate due to the manual work involved in placing the components manually.
Some complex LED PCB designs require both thru-hole soldering and surface-mount techniques to perform the assembly. In such a case, SMT will be done first, and the THT components will be soldered by hand.
Modern LED PCB provides a seamless experience in the solar industry, data communication systems, consumer lighting systems, and the aviation industry. Due to the rapid growth of electronic and IoT smart technology, LED PCBs have become more popular over the past two decades. Choosing an industry-leading PCB manufacturer or a supplier will allow you to experience all the advantages of LED lighting boards with expert support.
Looking for a PCB or PCBA quote? Contact us now.LED PCBs are typically thin for efficiency and heat dissipation, which allows for higher performance of the assemblies.
If you are working on an electronics-related project that requires the use of many light-emitting diodes (LEDs), then it is recommended to go for an LED PCB. They have many advantages and applications in the world of electronics.
This article will cover everything that you should know about LED PCBs to make sure all your doubts are cleared.
An LED PCB is a printed circuit board specially made for LED circuits since they produce a great amount of heat energy. LED PCBs are generally metal-based MCPCBS, and their substrate is aluminum, which has good thermal conductivity.
LED PCBs are made of a special thin layer of thermally conductive material that dissipates heat quickly as compared to the usual PCB boards. Aluminum is the main material used in LED circuit boards.
Besides aluminum, the substrate material for LED PCBs includes FR4, polyimide (PI), aluminum nitride, aluminum oxide, and copper.
The design of LED PCBs is fairly simple. One or more LEDs are soldered to the aluminum-based board along with heat sinks and a chip.
All you need to do is connect the chip to a power supply through the positive and negative terminals present on the PCB, and the LED circuit board will light up instantly.
Using LED PCBs in electronics has quite a lot of benefits. Since it is a circuit board specially made for LEDs, there is a lot that this board offers and allows LEDs to work perfectly.
Here is a list of benefits that you can enjoy while using LED circuit boards in your electronic circuit design.
Are you interested in learning more about Custom Led Pcb? Contact us today to secure an expert consultation!
Light Weight and Small SizeLED PCBs are lightweight and come in a small size, which means you can use them in projects where a small-sized, lightweight LED PCB is required. They won't add to the weight of the overall electronic circuitry.
Low Power ConsumptionCompared to other sources of light, such as bulbs, LEDs have low power consumption. They don't dissipate as much heat as traditional bulbs do. According to a study, LEDs use 75% less energy than traditional bulbs, which means that using LED PCBs will help you save electricity.
Long-LastingUsing LED PCBs instead of traditional bulbs will save you from replacing them time, and because LEDs have a much longer lifespan, they will last you for a long time.
High EfficiencyLEDs do not dissipate a large amount of heat, which means they are highly efficient as compared to other sources of light energy. Using an LED PCB for incorporating lighting in your project will save you from wasting electrical energy by converting it into heat energy. Using an LED PCB will improve the efficiency of your project.
Easy to IntegrateLED PCBs are easy to integrate, which means that you can incorporate them into complex projects and electronic circuits without any hassle. They do not need a large amount of circuitry or expertise to be connected to a circuit system. All you need to do is connect the positive and negative terminals present on the LED circuit board to a power supply.
Dust and Moisture FreeDust and moisture are the two major enemies of electronic circuits. High-quality LED PCBs are dust and moisture-resistant, which means you don't have to worry about dust particles and moisture droplets ruining your LED circuit board.
Mercury-FreeUsing LEDs instead of other types of lighting will save you from the guilt of introducing toxic substances, such as mercury, into the environment. LED circuit boards are mercury-free, which is a great benefit that they offer.
No Radiofrequency EmissionAnother great advantage of using LED PCBs is that they do not emit RF waves during operation. If RF waves are sent out to a device, they will interfere with other electronic devices and components present in the surroundings. Using an LED PCB will save you from worrying about RF interference.
Environmental FriendlyOverall, LED PCBs are considered to be environmentally friendly since they do not emit harmful substances, and they last for a long time, which means you dispose of them once in a while, hence creating less waste.
Wide Range AvailabilityLED PCBs are available in a wide range of colors and sizes. You can choose from a variety of LED colors and can also customize the circuit board dimensions according to your application.
Reduces Operational CostsUsing LED PCBs instead of other sources of lighting has proved to reduce operational costs because they are more efficient and last for a long time, which means that they help you save money in the long run. What's better than saving money and getting a high-quality, long-lasting LED circuit board at the same time?
Are you looking for a trusted manufacturer who can provide you with the best LED PCBs at a reasonable price? If yes, we have got the perfect recommendation for you. PCBONLINE is your one-stop shop for all your PCB needs. They are best at manufacturing and assembling LED PCBs, and their services won't feel heavy on your pocket.
Here are a few reasons why you should opt for PCBONLINE to buy the best LED circuit boards.
The light-emitting diode (LED) is an electronic component that is made up of highly doped semiconductor materials, usually silicon and germanium. LEDs emit light energy when a certain level of current passes through them. They are made up of a p-n junction, just like a normal diode, but the difference is that normal diodes do not emit light energy whereas LEDs do.
LED PCBs are widely used in electronic circuits. Whether you are a student, an electronic enthusiast, or a working professional, you must have worked with LEDs many times. They have many applications, and you will find them in almost every other circuit. Let's see what the applications of LEDs are.
LED LampsThe main use of LED PCBs is all kinds of LED lights. LED PCBs have great thermal conductivity, and LED lights can have large power.
They can be LED grow lights for agricultural planting, floodlights for business premises, stage lights in theaters, ship lights on the sea, swimming pool lights underwater, etc.
Indicators:LEDs are most commonly used in electronic circuits as indicators. For instance, LEDs are used to show whether your computer monitor is turned on or off. A red light indicates that the monitor is OFF, while a green light indicates that it is on.
Moreover, LEDs are used in handheld torches, emergency lights, and cap lamps used by mining professionals. These lamps last a very long time and are robust, so you cannot easily break them. LEDs are also used as backlights in TV displays and monitors these days.
The warm and calming lights present inside the airplane cabins are also LED lights. They help provide a warm, cozy, and relaxing environment for the passengers. The applications of LED as an illuminator have grown significantly and will hopefully keep on growing.
Data Communication:LEDs are also used for data communication, such as the transfer of information. Optic fiber technology uses LEDs to send information from one place to another. Moreover, visible light communication (VLC) uses LED as the main information transfer medium because LEDs provide a high data bandwidth that helps communicate effectively.
Machine Vision Systems:A great example of a machine vision system using LED is a barcode scanner. Typically, a red LED is used in barcode scanners which you must have seen in supermarkets and grocery stores. The fact that LEDs are a source of bright light and are compact, makes them a great fit for machine vision systems.
Miscellaneous Applications:A great example of a machine vision system using LED is a barcode scanner. Typically, a red LED is used in barcode scanners in supermarkets and grocery stores. LEDs are a source of bright light and are compact, making them a great fit for machine vision systems.
Above is an RGBW (red, green, blue, and white) LED PCB light that PCBONLINE designed and manufactured for a client. It has 8,000 lumens and is used on ships. If you have LED PCB needs and want design assistance, you can contact PCBONLINE by at to get help.
Designing an LED PCB is a process that requires some standards and rules to be followed. It might sound like you only need to pop some LEDs on the printed circuit board, and you are good to go, but that's not the case. Here is what it takes to design an LED PCB:
LED PCBs are used in many different applications and are almost used in every other circuit. If you are looking for a professional LED PCB manufacturing and assembly service, then you should opt for PCBONLINE. Their skilled engineers know what it takes to design the best LED circuit board at a very reasonable price. They have been present in the market for more than 20 years, which shows that they know how to do their job best. You can also get an instant quote for your LED PCB design by visiting the website. Moreover, you will get a 100 USD discount coupon after you register yourself. So hurry up and order your LED circuit board now!!
If you are looking for more details, kindly visit Smd.