Glass Insulator-Nanjing Electric International Co., Ltd.

23 Jun.,2025

 

Glass Insulator-Nanjing Electric International Co., Ltd.

Since , the total sales volume of Thunder Lightning brand tempered glass insulator has exceeded 100 million pieces, accounting for half of the country and one sixth of the world.
The Glass Insulator is composed of an iron cap, toughened glass parts and steel pin, which are combined with cement adhesive. Before assembling, the top of the steel pin is provided with a soft gasket, the inner cavity of the iron cap and the pin ends at the contact point with the cement adhesive are covered by tar. The gasket and tar are used to buff in case of damage when insulator facing thermal expansion and contraction. Toughened glass parts are used to insulate.
Glass Insulators have the characteristics of small size, light weight, zero-value self-breaking, and easy detection; high mechanical strength; good arc resistance; good self-cleaning performance and not easy to age. In addition, the spraying material has the advantages of strong hydrophobicity, long-term resistance to pollution, low leakage current on the surface, and maintenance-free during operation; it is widely used in various circuits at home and abroad.
Disk suspension glass insulators are divided into Standard Type, Anti-pollution Type, DC type, Aerodynamic Type, Out-ribs Type and Ground Wire Type.

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Suspension Insulators | Products | NGK INSULATORS, LTD.

Overview

Features

Available for any voltage and contamination level by changing number of insulators

Product Lineup

Various Types of Suspension (Disc) Insulators.

Application

High Reliability

High reliability is achieved by long-term experience and accumulation of technology.

Selected High Quality Raw Material

High strength porcelain insulators require not only higher amount of alumina but also

Optimum Design Engineering

  • *M&E Test: Electromechanical failing load test as per IEC -1

Advanced Manufacturing Technology

Strict Quality Control

In addition to ISO certified,

Hydraulic Pressure Test

If you are looking for more details, kindly visit Aerodynamic Glass Insulator.

Excellent Long-Term Performance

Long-Term Performance Evaluation

Thermal-Mechanical (T&M) performance test as per IEC -1 or ANSI C29.2 is to evaluate long-term reliability of insulators.
As these standards specify minimum requirements only, all NGK insulators have been confirmed to pass modified T&M test.

Test Method IEC Pub. -1 NGK Method Load 60-65% of Specified
E&M failing load
(24-hour cycle) 60-65% of Specified
E&M failing load
(1-hour cycle) Temperature -30°C to +40°C
(24-hour cycle) -40°C to +60°C
(8-hour cycle) Duration 4days 15days

Acceptance Criteria for T&M Test

To exclude poor quality insulators, M&E test results before and after T&M test are:

(R: mean value, s: standard deviation)

Zinc Sleeve

Contaminated and wet insulators display a biased leakage current having DC component. This DC component causes electrolytic corrosion and reduction of pin diameter.

Pin Corrosion of suspension (disc) insulator

NGK developed Zinc Sleeve to prevent pin corrosion.

Test & Standard

NGK suspension (disc) insulators meet the requirements and tests of the following standards.

The company is the world’s best Composite Insulator supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

IEC Standard and Technical Report

-1 High-voltage test techniques, Part 1: General definitions and test requirements Dimensions of ball and socket coupling of string insulator units Characteristics of insulator units of the cap and pin type -1 Insulator units - Definitions, test methods and acceptance criteria -2 Insulator strings - Definitions, test methods and acceptance criteria Radio interference test on high-voltage insulators Dimensions of clevis and tongue coupling of string insulator units Artificial pollution tests on high-voltage insulators to be used on a.c. systems Thermal-mechanical performance test Residual strength of string insulator units Guide for the selection of insulators in respect of polluted conditions Puncture testing Artificial pollution tests on high-voltage insulators to be used on d.c. systems Insulator units for d.c. systems - Definitions, test methods and acceptance criteria

ANSI Standard

C29.1 Electrical power insulators - test methods C29.2 Wet-process porcelain and toughened glass - suspension type

CAN/CSA Standard

C411.1 AC suspension insulators

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